Magnetorheological polishing parameters effects on aluminium 6061 surface / (Record no. 100640)

MARC details
000 -LEADER
fixed length control field 04513ntm a2200325 c 4500
003 - CONTROL NUMBER IDENTIFIER
control field MY-KuUP
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251125110847.0
006 - FIXED-LENGTH DATA ELEMENTS--ADDITIONAL MATERIAL CHARACTERISTICS
fixed length control field a||||fr|||| 000 0
007 - PHYSICAL DESCRIPTION FIXED FIELD--GENERAL INFORMATION
fixed length control field ta
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 240419t20232023my a|||fr|||| 000 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0009829 (Local)
Qualifying information Hardback
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
Language of cataloging eng
Transcribing agency UMP
Description conventions rda
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) FTKPM .S64 2023 r Thesis
100 1# - MAIN ENTRY--PERSONAL NAME
Personal name Soffarina Binti Mohd Soffie,
Relator term author.
245 10 - TITLE STATEMENT
Title Magnetorheological polishing parameters effects on aluminium 6061 surface /
Statement of responsibility, etc. Soffarina Binti Mohd Soffie
264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Kuantan, Pahang :
Name of producer, publisher, distributor, manufacturer UMPSA,
Date of production, publication, distribution, manufacture, or copyright notice 2023
264 #4 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Date of production, publication, distribution, manufacture, or copyright notice ©2023
300 ## - PHYSICAL DESCRIPTION
Extent xv, 115 pages :
Other physical details illustrations ;
Dimensions 30 cm. +
Accompanying material 1 CD-ROM
336 ## - CONTENT TYPE
Source rdacontent
Content type term text
337 ## - MEDIA TYPE
Source rdamedia
Media type term unmediated
338 ## - CARRIER TYPE
Source rdacarrier
Carrier type term volume
347 ## - DIGITAL FILE CHARACTERISTICS
Source rda
File type text file
Encoding format PDF
500 ## - GENERAL NOTE
General note Faculty of Manufacturing and Mechatronic Engineering Technology
502 ## - DISSERTATION NOTE
Dissertation note Thesis (Master of Science) -- Universiti Malaysia Pahang – 2023
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Includes bibliographical references
520 3# - SUMMARY, ETC.
Summary, etc. Micro-milling of Aluminium 6061 produced burr and asperities that can be removed through a polishing process. However, polishing features including v-groove make conventional polishing challenging. The potential solution is by using the Magnetorheological Polishing technique. Yet, the suitable polishing parameters must be investigated as they might affect the material removal rate and surface roughness property. Some of the problems of polishing the micro metal mold using MRP in previous studies are that the polishing tools are in a concave shape, the ball end tool is not nano- sized, and some of the machines are not suitable to polish metal surfaces due to magnetic field strength. Besides, metal micro mold product is less studied by other researchers due to most of the researcher are focused more on glasses and flat surfaces. Researchers studied more on achieving the lowest surface roughness by focusing on MRP machine setup. Therefore, an innovation of MR polishing machine that is mounted on a CNC machine with four sample slots. This machine able is to save time and able to polish metal micro-mold using MRP. This research proposed to investigate the MRP processing parameters’ effects on material removal rate (MRR), surface roughness reduction ratio, and geometrical precision of polished micro mold surfaces. This research aims to study the effect of magnetorheological polishing processing parameters on the material removal rate (MRR) and surface roughness reduction ratio (SRRR) abrasive added magnetorheological polishing media (MRPF). A magnetorheological polishing rig mounted on a computer numerical control (CNC) table was used to polish samples of aluminum v-grooved surface. The sample surface was machined using a CNC milling machine with constant machining parameters. Box-Behnken design of experiment (DOE) is used to investigate the polishing gap (1 to 3mm), rotational speed (50 to 500rpm), and current of (0.5 to 2.5A) relationship on MRR and SRRR. Surface morphology profile and geometrical precision were measured using confocal microscopy after polishing process. MRR and SRRR were analyzed by measuring weight loss and area change calculation. A low rotational speed of 50rpm produces MRR and SRRR of 23.67mg/min and 5.08mm3s-1 respectively with a polishing gap of 1mm and a current of 2.5A. The maximum MRR was 23.67mg/min where increasing the current led to an increase in magnetic flux density, where the MR fluid ribbon stiffened. Obtaining a minimum SRRR was 2.74mm3s-1 is best to reduce the ratio as it reduces the stiffness of CIP particles and leads to alumina abrasive scattered distribution and low force between the particles. A lower polishing gap increases the magnetic flux density. The machined surface roughness of both flat-surface and valley are 10.56μm and 4.79μm respectively. The roughness is reduced after MR polishing to 1.15μm and 1.38μm for flat-surface and valley respectively. The surface roughness had been reduced significantly for both the valley and flat surface of the aluminum v-groove. MRP machines can be used for other types of material, shapes, and sizes which depend on the desired MRR and SRRR value. Therefore, MRP is the alternative process with the ability to actively control the polishing region provides a potential replacement.
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element Faculty of Manufacturing and Mechatronic Engineering Technology
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and colleges
General subdivision Dissertations
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme Library of Congress Classification
Koha item type Thesis
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Home library Current library Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification   Not for loan UMPLIB PEKAN UMPLIB PEKAN 19/04/2024   FTKPM .S64 2023 r Thesis T000003077 19/04/2024 1 19/04/2024 Thesis
  Not lost Library of Congress Classification     UMPLIB PEKAN UMPLIB PEKAN 19/04/2024   CD13509 T000003078 19/04/2024 1 19/04/2024 Thesis

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