Optimization of lubrication techniques on machining performance of aluminium alloy 319 / (Record no. 1179)

MARC details
000 -LEADER
fixed length control field 04615ntm a2200373 i 4500
001 - CONTROL NUMBER
control field vtls000105491
003 - CONTROL NUMBER IDENTIFIER
control field KUKTEM
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251114204404.0
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 190220t20182018my a f am 000 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0005445(Local)
039 #9 - LEVEL OF BIBLIOGRAPHIC CONTROL AND CODING DETAIL [OBSOLETE]
Level of rules in bibliographic description 201905151521
Level of effort used to assign nonsubject heading access points hanafiah
-- 201902201550
-- nazri
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
Language of cataloging eng
Transcribing agency UMP
Description conventions rda
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) FKP .Z35 2018 r Thesis
100 0# - MAIN ENTRY--PERSONAL NAME
Personal name Zainal Ariffin Selamat,
Relator term author.
245 10 - TITLE STATEMENT
Title Optimization of lubrication techniques on machining performance of aluminium alloy 319 /
Statement of responsibility, etc. Zainal Ariffin Selamat
264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Kuantan, Pahang :
Name of producer, publisher, distributor, manufacturer UMP,
Date of production, publication, distribution, manufacture, or copyright notice 2018
264 #4 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Date of production, publication, distribution, manufacture, or copyright notice © 2018
300 ## - PHYSICAL DESCRIPTION
Extent xiv, 137 pages :
Other physical details illustrations (some color) ;
Dimensions 30 cm. +
Accompanying material 1 CD-ROM
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
337 ## - MEDIA TYPE
Media type term unmediated
Source rdamedia
337 ## - MEDIA TYPE
Media type term computer
Source rdamedia
338 ## - CARRIER TYPE
Carrier type term volume
Source rdacarrier
338 ## - CARRIER TYPE
Carrier type term computer disc
Source rdacarrier
347 ## - DIGITAL FILE CHARACTERISTICS
File type text file
Encoding format PDF
Source rda
500 ## - GENERAL NOTE
General note Faculty of Manufacturing Engineering
502 ## - DISSERTATION NOTE
Dissertation note Thesis (Doctor of Philosophy in Manufacturing Engineering) -- Universiti Malaysia Pahang – 2018
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Includes bibliographical references
520 3# - SUMMARY, ETC.
Summary, etc. Traditionally, the selection of cutting parameters for machining was left to the machine operator. In industries, the machining parameters are dependent on the experience and skill of the machine operator to achieve an optimal product quality. The disadvantage of this unscientific practice is low in productivity due to the sub optimal use of machining capability. The challenges in the modern machining industries are mainly focused on the machining performance on the surface roughness, temperature and tool life with reducing the coolant utilization. The objective of this research is to optimize nozzle lubricant system in machining performance of aluminum alloy 319 (A319) to achieve a good surface roughness, lower temperature and increased tool wear by selecting suitable machining parameters of cutting speed, depth of cut and feed rate. The coolant system used are dry, wet and optimum coolant nozzle size of 1.0 mm, 2.0 mm, 3.0 mm 4.0 mm and 5.0 mm on the surface roughness, temperature and tool life using Respond Surface Method (RSM) on the CNC Lathe machine with 2 axes movements. The surface roughness is measured using Surface Roughness Tester, temperature is measured using Infrared Laser Thermometer and tool wear is measured using Tool Maker’s Microscope. The synthetic soluble oils, coated cemented carbide Al2 O3 insert and Aluminum alloy 319 were used as a cutting tool and workpiece material respectively. The effect of cutting parameters towards surface roughness, temperature and tool wear were analyzed using Analysis of Variance (ANOVA) method and to achieve optimum machining performance by using Respond Surface Method (RSM). Multi-optimization of cutting parameters is used in ensuring product quality and minimizing the energy effects of machining. The results of the nozzle size of 1.0 mm shows a good surface roughness, lower temperature and reduced tool wear compared to 2.0 mm, 3.0 mm, 4.0 mm and 5.0 mm nozzle size. In lubrication techniques experiment, the analysis using ANOVA show that the main factor affecting the surface roughness, temperature and tool wear as machining performance is the used nozzle size of 1.0 mm. Cutting speed of 270 m/min, depth of cut of 0.20 mm, feed rate of 0.08 mm/min and nozzle size lubrication techniques of 1.0 mm are the optimum parameters for improving and achieving the surface roughness of 0.94 μm Ra, temperature of 91C, tool wear length of 0.48 mm and the machining time taken is 120 minutes for tool life. The optimum parameters setting are verified with experimental validation with maximum 4 percent error and obtained optimal desirability value of 0.935 for the respective values of cutting speed, depth of cut, feed rate and coolant nozzle of 1.0 mm. In conclusion, the optimum overall performance in terms of surface roughness, temperature and tool wear with the smallest orifice size coolant and different cutting parameters can be developed using RSM technique. Current research is also beneficial to minimize and improve the productivity in machining industries. Consequently, reducing the dependent on the machining operators experience and skill.
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element Faculty of Manufacturing Engineering
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and colleges
General subdivision Disertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Theses
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Home library Current library Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification     UMPLIB PEKAN UMPLIB PEKAN 04/09/2019   FKP .Z35 2018 r Thesis 0000126590 04/09/2019 1 04/09/2019 Thesis
  Not lost Library of Congress Classification   Not for loan UMPLIB PEKAN UMPLIB PEKAN 04/09/2019   CD 11562 | FKP .Z35 2018 r Thesis 0000126591 12/12/2019 1 04/09/2019 Thesis

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