Experimental investigation of hot press forming on 22mnb5 boron steel employing response surface methodology (rsm) / (Record no. 6934)

MARC details
000 -LEADER
fixed length control field 04318ntm a2200277 a 4500
001 - CONTROL NUMBER
control field vtls000099692
003 - CONTROL NUMBER IDENTIFIER
control field KUKTEM
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251117113332.0
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 170502t2017 my da f am 000 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0005264(Local)
039 #9 - LEVEL OF BIBLIOGRAPHIC CONTROL AND CODING DETAIL [OBSOLETE]
Level of rules in bibliographic description 201905141719
Level of effort used to assign nonsubject heading access points hanafiah
Level of effort used to assign subject headings 201705031251
Level of effort used to assign classification nazri
-- 201705021226
-- nazri
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) FKM .N873 2017 r Thesis
100 0# - MAIN ENTRY--PERSONAL NAME
Personal name Nuraini Aziz
245 10 - TITLE STATEMENT
Title Experimental investigation of hot press forming on 22mnb5 boron steel employing response surface methodology (rsm) /
Statement of responsibility, etc. Nuraini Aziz
260 ## - PUBLICATION, DISTRIBUTION, ETC.
Place of publication, distribution, etc. Kuantan, Pahang :
Name of publisher, distributor, etc. UMP,
Date of publication, distribution, etc. 2017
300 ## - PHYSICAL DESCRIPTION
Extent xii, 82 p. :
Other physical details ill. (some col.) ;
Dimensions 30 cm. +
Accompanying material 1 CD-ROM
500 ## - GENERAL NOTE
General note Faculty of Mechanical Engineering
502 ## - DISSERTATION NOTE
Dissertation note Thesis (Master of Engineering (Mechanical)) -- Universiti Malaysia Pahang – 2017
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Bibliography : p. 70-77
520 3# - SUMMARY, ETC.
Summary, etc. This thesis presents an experimental study on hot press forming of 22MnB5 steel to enhance the mechanical properties. Hot press forming process consists of simultaneous forming and quenching of heated blank. In order to cool down the dies, quenching process requires chilled water flow through cooling channel beneath the die surface at 5°C temperature. However, such water temperature is very expensive to generate. Thus, by increasing water temperature, the production cost can be reduced without compromising the component properties. Research has been focusing on reducing the quenching time as excessive quenching time reduces the production efficiency. The minimum quenching time of 8 seconds was required to obtain a formed sample with high percentage of martensite. These findings contribute to initial design of processing parameters in hot press forming of 22MnB5 steel blanks for automotive component. The aim of this study is to produce high strength 22MnB5 boron steel by hot press forming, with optimised processing parameters for maximum martensite structure area percentage and hardness. The 22MnB5 steel was processed at three different parameter settings: quenching time, water temperature and water flow rate. 22MnB5 was processed using 33 full factorial design of experiment (DOE). The full factorial DOE was designed using three factors namely quenching time, water temperature and water flow rate at three levels. The factors level were quenching time range of 5, 8 and 11 seconds, water temperature; 5, 15 and 27°C and water flow rate; 20, 30 and 40 L/min. The as-received and hot press forming processed steel was characterised for metallographic study and hardness properties. In metallographic study, grain size was determined using inverted optical microscope and JEOL Field Emission Scanning Electron Microscopic (FESEM) while a hardness properties was measured using Matsuzawa MMT-X7 Vickers scale. Obtained results were analysed statistically using ANOVA. Optimization of the processing parameters for 22MnB5 samples was conducted using Response Surface Method (RSM). From the experimental finding, resulted martensite phase area percentage was 52-89% and the hardness properties were enhanced up to 477.0-551.4HV range, which was three times greater than the as-received blank. The equivalent tensile strength was calculated as 1513-1700MPa. The DOE resulted in highest martensite percentage of 85% and hardness of 537.5HV. The significant factors were quenching time and water temperature. Verification test shows experiment yield 551.4HV hardness property while the predicted value was 537.5HV and the error percentage is 2.5%. Based on the optimization solutions, maximum hardness properties was 555.8HV and martensitic percentage was 91.3% resulted in 27 solutions with the highest desirability factor of 0.934 and hot press forming parameters successfully optimized at quenching time of 11 seconds, cooling water temperature 5°C and water flow rate 40 L/min. Main contributions to society industry from these findings are significant to enhance the properties of high strength steel which achieve good product quality and increase production efficiency simultaneously.
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element Faculty of Mechanical Engineering
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and Colleges
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Theses
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Home library Current library Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification   Not for loan UMPLIB PEKAN UMPLIB PEKAN 04/09/2019   FKM .N873 2017 r Thesis 0000117758 04/09/2019 1 04/09/2019 Thesis
  Not lost Library of Congress Classification   Not for loan UMPLIB PEKAN UMPLIB PEKAN 04/09/2019   CD 10739 | FKM .N873 2017 r Thesis 0000117759 04/09/2019 1 04/09/2019 Thesis

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