Design of cooling channel in hot stamping tool by heuristic approach / (Record no. 7195)

MARC details
000 -LEADER
fixed length control field 04501ntm a2200373 i 4500
001 - CONTROL NUMBER
control field vtls000102974
003 - CONTROL NUMBER IDENTIFIER
control field KUKTEM
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251117113341.0
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 180220s2017 my da f am 000 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0005343(Local)
039 #9 - LEVEL OF BIBLIOGRAPHIC CONTROL AND CODING DETAIL [OBSOLETE]
Level of rules in bibliographic description 201905151112
Level of effort used to assign nonsubject heading access points hanafiah
Level of effort used to assign subject headings 201905151112
Level of effort used to assign classification hanafiah
Level of effort used to assign subject headings 201802201611
Level of effort used to assign classification saini
-- 201802201609
-- saini
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
Language of cataloging eng
Transcribing agency UMP
Description conventions rda
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) FKP .F39 2017 r Thesis
100 0# - MAIN ENTRY--PERSONAL NAME
Personal name Mohd Fawzi Zamri,
Relator term author.
245 10 - TITLE STATEMENT
Title Design of cooling channel in hot stamping tool by heuristic approach /
Statement of responsibility, etc. Mohd Fawzi Zamri
264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Kuantan, Pahang :
Name of producer, publisher, distributor, manufacturer UMP,
Date of production, publication, distribution, manufacture, or copyright notice 2017
264 #4 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Date of production, publication, distribution, manufacture, or copyright notice © 2017
300 ## - PHYSICAL DESCRIPTION
Extent xv, 110 pages :
Other physical details illustrations (some color), chart ;
Dimensions 30 cm. +
Accompanying material 1 CD-ROM
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
337 ## - MEDIA TYPE
Media type term unmediated
Source rdamedia
337 ## - MEDIA TYPE
Media type term computer
Source rdamedia
338 ## - CARRIER TYPE
Carrier type term volume
Source rdacarrier
338 ## - CARRIER TYPE
Carrier type term computer disc
Source rdacarrier
347 ## - DIGITAL FILE CHARACTERISTICS
File type text file
Encoding format PDF
Source rda
500 ## - GENERAL NOTE
General note Faculty of Manufacturing Engineering
502 ## - DISSERTATION NOTE
Dissertation note Thesis (Master of Engineering in Manufacturing) -- Universiti Malaysia Pahang – 2017
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Includes bibliographical references
520 3# - SUMMARY, ETC.
Summary, etc. Owing to the demand for reducing gas emissions, energy savings, and the production of safer vehicles, the development of Ultra High Strength Steel (UHSS) materials is non-trivial. To strengthen a UHSS material such as boron steel, it is required to undergo a number of processes namely, heating it via hot stamping at a certain temperature and time as well as cooling it through quenching. In the hot stamping process, a similar die is used as in the cold stamping process, but with additional cooling channels. The cooling channel systems are integrated into the die design to control the heat transfer rate for quenching process of hot blanks. During quenching process, an effective die design contributes towards the achievement of the optimum heat transfer rate and homogeneous temperature distribution on hot blanks. In this study, the parameters of the cooling channel design i.e. the diameter of cooling channel (CA), the pitch between cooling channel (CB), the cooling channel distance to tool surface (CC), and the cooling channel distance to wall tool (CD) are optimised for a flat and U-shape tool using heuristic method. The heuristic method is coupled with the thermal and static analysis of finite element analysis (FEA) via ANSYS to determine the optimum design of hot stamping cooling channels. The static analysis are performed to ensure that the tool is able to withstand the applied pressure, whilst the thermal analysis was carried out to ensure homogeneous temperature distribution. Each parameter of the cooling channels optimised and benchmarked with traditional Taguchi method. Then, hot stamping process experiment is conducted to get the temperature distribution of the blank product and tool. Next, the simulation results were compared with experimental works for validation purpose. The result of the temperature distributation between FEA and experiment expected error less than 20 %. It is found that the optimum design of the hot stamping tool with a high heat transfer and lower von Mises stress (VMS), the following parameters (previously defined as CA, CB, CC, CD in mm) are required (8,8,10) mm for the flat tool, (8,8,8,10) mm for the upper U-shape tool and (8,8,8,8) mm for the lower U-shape tool, respectively. It is also evident that the pattern of the temperature distribution of the FEA model agrees the experimental results. Based on the flat shape tool, the average percentage error for the blank heat distribution is 1.83 % and for the tool is 2.67 %. As for the U-shape tool, the average percentage error for the upper tool, lower tool, and the blank heat distribution are 16.65 % 17.95 % and 7.92 %, respectively. The tensile strength and the hardness value of the blank products (flat and U-shaped samples) are measured to be approximately 1200 MPa and 600 HV, respectively. In conclusion, based on the aforementioned optimised parameters in the study, it is apparent that a high tensile strength with high value of hardness product could be produced from the heuristic method.
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element Faculty of Manufacturing Engineering
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and colleges
General subdivision Disertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Theses
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Home library Current library Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification   Not for loan UMPLIB PEKAN UMPLIB PEKAN 04/09/2019   FKP .F39 2017 r Thesis 0000122564 04/09/2019 1 04/09/2019 Thesis
  Not lost Library of Congress Classification   Final Processing UMPLIB PEKAN UMPLIB PEKAN 04/09/2019   CD 11230 | FKP .F39 2017 r Thesis 0000122565 04/09/2019 1 04/09/2019 Thesis

Perpustakaan Universiti Malaysia Pahang Al-Sultan Abdullah
26600 Pekan, Pahang Darul Makmur
Phone: +609 431 5063 (Gambang) / +609 431 5035 (Pekan)
Email: umplibrary@umpsa.edu.my

Connect With Us