Design of tool and backing/clamping system for dissimilar friction stir welding of high strength AA7075-T6 AND AA2024-T351 aluminum alloys / (Record no. 7200)

MARC details
000 -LEADER
fixed length control field 05227ntm a2200373 i 4500
001 - CONTROL NUMBER
control field vtls000103061
003 - CONTROL NUMBER IDENTIFIER
control field KUKTEM
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251117113341.0
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 180309s2017 my da f am 000 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0005239(Local)
039 #9 - LEVEL OF BIBLIOGRAPHIC CONTROL AND CODING DETAIL [OBSOLETE]
Level of rules in bibliographic description 201905141508
Level of effort used to assign nonsubject heading access points hanafiah
-- 201803091629
-- saini
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
Language of cataloging eng
Transcribing agency UMP
Description conventions rda
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) FKM .H373 2017 r Thesis
100 1# - MAIN ENTRY--PERSONAL NAME
Personal name Hasan, Mohammed Midhat,
Relator term author.
245 10 - TITLE STATEMENT
Title Design of tool and backing/clamping system for dissimilar friction stir welding of high strength AA7075-T6 AND AA2024-T351 aluminum alloys /
Statement of responsibility, etc. Mohammed Midhat Hasan
264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Kuantan, Pahang :
Name of producer, publisher, distributor, manufacturer UMP,
Date of production, publication, distribution, manufacture, or copyright notice 2017
264 #4 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Date of production, publication, distribution, manufacture, or copyright notice © 2017
300 ## - PHYSICAL DESCRIPTION
Extent xx, 186 pages :
Other physical details illustrations (some color), charts ;
Dimensions 30 cm. +
Accompanying material 1 CD-ROM
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
337 ## - MEDIA TYPE
Media type term unmediated
Source rdamedia
337 ## - MEDIA TYPE
Media type term computer
Source rdamedia
338 ## - CARRIER TYPE
Carrier type term volume
Source rdacarrier
338 ## - CARRIER TYPE
Carrier type term computer disc
Source rdacarrier
347 ## - DIGITAL FILE CHARACTERISTICS
File type text file
Encoding format PDF
Source rda
500 ## - GENERAL NOTE
General note Faculty of Mechanical Engineering
502 ## - DISSERTATION NOTE
Dissertation note Thesis (Doctor of Philosophy in Mechanical Engineering) -- University Malaysia Pahang – 2017
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Includes bibliographical references
520 3# - SUMMARY, ETC.
Summary, etc. This work was carried out on dissimilar metal joining of the hard-to-weld aluminum alloys, which has become an important application in the modern industries. The study aims on producing defects-free welds of high strength AA7075-T6 and AA2024-T351 aluminum alloys by the friction stir welding (FSW), which has been proposed as an alternative welding method. The experimental setup was developed through introducing proper design of welding tool and backing/clamping system, considering the process variables (welding speeds, tool tilt angle, clamping force, dwell sequence and relative materials position and orientation). Different pin tool profiles (cylindrical and tapered, smooth and threaded, flatted and non-flatted) were investigated in conjunction with varying levels of machine variables through the central composite design method. To reduce the total cost, the workpieces in this level of the study were prepared from the widely used AA6061 and high strength AA7075 aluminum alloys. Tool design was further studied by considering the influence of pin tool flute radius on the material flow and tensile properties of the dissimilar weld. A new method of two-stage welding without applying the ordinary plunge phase was introduced to avoid the longitudinal pin tool wear. To control the total heat of welding process, three backing and cover systems consisted of high and low thermal conductivity materials were used. In addition, a new construction of asymmetric backing and cover system was introduced to access the temperature distribution during the welding process, which was observed using imbedded thermocouple wires. Visual inspection, metallographic analysis, hardness distribution and tensile properties were conducted to detect the weld quality. The results showed that the joint strength can be enhanced up to 31% when a straight cylindrical pin tool is truncated, threaded and machined with single flat. It was also noticed that the weld quality can be further improved when the additional flat is modified to a single flute with a radius equal to that of the pin tool radius. The dissimilar AA7075-AA2024 weld strength of about 400 MPa, which represents an efficiency of 89% was recorded when the softer AA2024 alloy was fixed on the advancing side at 900 rpm of spindle speed, 100 mm/min of traverse rate, 3° of tilting angle and moderate clamping pressure of 3 kN. The efficiency was increased to 91.6% when the traverse rate was raised to 150 mm/min under the same process variables. Defect-free weld was produced after 12 seconds of stationary delay time. The most stable weld was attained by using the two-stage welding method, which significantly reduced the longitudinal deformation of the pin tool caused from the plunging cycle. The results clarified that the effect of backing and clamping materials on the weld strength is changed related to the applied welding speed. Moreover, a considerable difference in process temperature was noticed between the advancing and retreating sides of the weld. The temperatures were higher on the advancing side compared to those measured on the retreating side. The asymmetric backing/clamping system extracted more amount of the welding heat from the advancing side and reduced the temperature asymmetry. This in turn enhanced the weld strength up to 426 MPa, which represents the maximum joint efficiency of about 95%. In addition to the other FSW process variables, design of the welding tool and backing/clamping system affect the pattern of material flow, temperature distribution, hardness profile and hence weld quality. The outcomes of the present study provided advanced knowledge for the future work in dissimilar metal joining.
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element Faculty of Mechanical Engineering
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and colleges
General subdivision Disertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Theses
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Home library Current library Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification   Not for loan UMPLIB PEKAN UMPLIB PEKAN 04/09/2019   FKM .H373 2017 r Thesis 0000122546 04/09/2019 1 04/09/2019 Thesis
  Not lost Library of Congress Classification   Not for loan UMPLIB PEKAN UMPLIB PEKAN 04/09/2019   CD 11223 | FKM .H373 2017 r Thesis 0000122547 04/09/2019 1 04/09/2019 Thesis

Perpustakaan Universiti Malaysia Pahang Al-Sultan Abdullah
26600 Pekan, Pahang Darul Makmur
Phone: +609 431 5063 (Gambang) / +609 431 5035 (Pekan)
Email: umplibrary@umpsa.edu.my

Connect With Us