Optimization of process parameters for spiral making process / (Record no. 96562)

MARC details
000 -LEADER
fixed length control field 05161ntm a2200361 i 4500
003 - CONTROL NUMBER IDENTIFIER
control field MY-KuUP
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251125110002.0
006 - FIXED-LENGTH DATA ELEMENTS--ADDITIONAL MATERIAL CHARACTERISTICS
fixed length control field t||||fr|||| 000 0
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 220413s2021 my a|||frm||| 000 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0009308(Local)
Qualifying information hardback
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
Language of cataloging eng
Transcribing agency UMP
Description conventions rda
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) FTKMA .S93 2021 r Thesis
100 1# - MAIN ENTRY--PERSONAL NAME
Personal name Syahrul Ramadhan Ahmad Kamal Ariffin,
Relator term author.
245 10 - TITLE STATEMENT
Title Optimization of process parameters for spiral making process /
Statement of responsibility, etc. Syahrul Ramadhan Ahmad Kamal Ariffin
264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Kuantan, Pahang :
Name of producer, publisher, distributor, manufacturer UMP,
Date of production, publication, distribution, manufacture, or copyright notice 2021
264 #4 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Date of production, publication, distribution, manufacture, or copyright notice © 2021
300 ## - PHYSICAL DESCRIPTION
Extent xii, 83 pages :
Other physical details illustrations (some color) ;
Dimensions 30 cm. +
Accompanying material 1 CD ROM
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
337 ## - MEDIA TYPE
Media type term unmediated
Source rdamedia
337 ## - MEDIA TYPE
Media type term computer
Source rdamedia
338 ## - CARRIER TYPE
Carrier type term volume
Source rdacarrier
338 ## - CARRIER TYPE
Carrier type term computer disc
Source rdacarrier
347 ## - DIGITAL FILE CHARACTERISTICS
File type text file
Encoding format PDF
Source rda
500 ## - GENERAL NOTE
General note Faculty of Mechanical and Automotive Engineering Technology
502 ## - DISSERTATION NOTE
Dissertation note Thesis (Master of Science) -- Universiti Malaysia Pahang – 2021
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Includes bibliographical references
520 3# - SUMMARY, ETC.
Summary, etc. The quality of paper produced by paper machine is very much depends on permeability of dryer fabrics. For that reason, surface profile of the dryer fabrics should be consistent. To achieve this consistency, the spiral used to produce the dryer fabrics must follow stringent specifications in terms of nominal size and tolerance. However, with six independent process variables, the formation of spiral size during spiral making process is not as easy task as expected and may lead to inconsistency. This research focus on investigating and understanding the spiral making process in a more systematic method. The objectives of this research are to evaluate interactions between dependent process variables and independent process variable as well as interactions among independent variables, to determine the most dominant parameters that affect the formation of spiral making process and to optimize and validate process parameters setting for accurate and precise process control. To accomplish these objectives, Analysis of Variance (ANOVA) and Regression Analysis (RA) are conducted using Minitab19 statistical software. The experimental design strategy is conducted systematically based on Box-Behnken method. Six independent variables or process parameters are identified in the spiral making process. One variable is fixed throughout the whole experiment, the variable is speed, and the speed value is set at 1600 rpm. This is to comply to the maximum production output. The independent variables that are manipulated for this experiment are tension, temperature 1, temperature 2, gap 1 and gap 2. Each independent variable has three levels. Based on these information, 46 experimental runs have been configured by Box-Behnken method for data collection of independent variables effects on dependent variables. The dependent variables or responses are spiral width dimension and spiral height dimension. The machine and material used for data collection is Leo horizontal winding machine and man-made polyester, respectively. Initial and final analysis of variance and regression analysis were performed. The initial analysis was performed to identify insignificant variations for elimination prior to final analysis. Final analysis then was performed to obtain better regression model. Based on the analysis of variance and regression analysis, it was found that the strong linear relationship exists between independent variables and dependent variables. Four process parameters; tension, temperature 2, gap 1 and gap 2, were found to affect spiral width dimension. Gap 2 was found to be the only process parameter to affect spiral height dimension. From the analysis, it was also found the most dominant parameter contributes to spiral width dimension is tension. The contribution is 56.71%. As for spiral height dimension, the most dominant parameter is gap 2 with 91.62%. By using the improved regression model acquired by the final analysis, process optimization was performed. The optimized parameters for good dimensional size of spiral are 32.78% for tension, 114°C for temperature 1, 118°C for temperature 2, 4.25 mm for gap 1 and 4.1086 mm for gap 2. This result is validated experimentally. The data were re-collected and re-analyzed. This confirmation test leads to improvement of process capability indices Cpk and Cpm of spiral width dimension and spiral height dimension. For spiral width dimension, the Cpk and Cpm values are 2.23 and 1.91 respectively. For spiral height dimension, Cpk and Cpm values are 3.87 and 3.02. These values show the optimized process parameters capable to produce spiral dimension close to the specification requirement
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element Faculty of Mechanical and Automotive Engineering Technology
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and colleges
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Theses
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme Library of Congress Classification
Koha item type Restricted Collection
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Use restrictions Not for loan Collection Home library Current library Shelving location Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification   Restricted access   Reference UMPLIB PEKAN UMPLIB PEKAN Reference 25/01/2022   FTKMA .S93 2021 r Thesis T000001687 08/06/2022 1 25/01/2022 Restricted Collection
  Not lost Library of Congress Classification   Restricted access   Reference UMPLIB PEKAN UMPLIB PEKAN Reference 13/04/2022   CD13011 T000001688 13/04/2022 1 13/04/2022 Restricted Collection

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