Development of tri-hybrid nanofluids as cutting fluids to enhance performance of end milling process of aluminium alloy 6061-T6 / (Record no. 97797)

MARC details
000 -LEADER
fixed length control field 05021ntm a2200373 i 4500
003 - CONTROL NUMBER IDENTIFIER
control field MY-KuUP
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251125110123.0
006 - FIXED-LENGTH DATA ELEMENTS--ADDITIONAL MATERIAL CHARACTERISTICS
fixed length control field t||||fr|||| 000 0
007 - PHYSICAL DESCRIPTION FIXED FIELD--GENERAL INFORMATION
fixed length control field ta
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 221006s2022 my a|||fr|||| 00| 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0009358 (Local)
Qualifying information hardback
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
Language of cataloging eng
Transcribing agency UMP
Description conventions rda
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) KK.W34 2022 r Thesis
100 0# - MAIN ENTRY--PERSONAL NAME
Personal name Wahaizad Safiei,
Relator term author.
245 10 - TITLE STATEMENT
Title Development of tri-hybrid nanofluids as cutting fluids to enhance performance of end milling process of aluminium alloy 6061-T6 /
Statement of responsibility, etc. Wahaizad Safiei
264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Pahang :
Name of producer, publisher, distributor, manufacturer UMP,
Date of production, publication, distribution, manufacture, or copyright notice 2022
264 #4 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Date of production, publication, distribution, manufacture, or copyright notice © 2022
300 ## - PHYSICAL DESCRIPTION
Extent xvii, 134 pages :
Other physical details Illustration ;
Dimensions 30 cm. +
Accompanying material 1 CD-ROM
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
337 ## - MEDIA TYPE
Media type term unmediated
Source rdamedia
337 ## - MEDIA TYPE
Media type term computer
Source rdamedia
338 ## - CARRIER TYPE
Carrier type term volume
Source rdacarrier
338 ## - CARRIER TYPE
Carrier type term computer disc
Source rdacarrier
347 ## - DIGITAL FILE CHARACTERISTICS
File type text file
Encoding format PDF
Source rda
500 ## - GENERAL NOTE
General note College of Engineering
502 ## - DISSERTATION NOTE
Dissertation note (Doctor of Philosophy) -- Universiti Malaysia Pahang – 2022
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Includes bibliographical reference
520 3# - SUMMARY, ETC.
Summary, etc. Machining of aluminium alloys is extensively complex due to the adherence tendency of aluminium to the tool surface. During machining, the tool wear is mainly affected by forming an adhesive layer and built-up-edge, significantly affecting the machined surface's quality. Several studies are carried out to restrict the heat generated in machining. Among the various alternatives available, the cutting fluids remain to be the choice. Therefore, different techniques are explored to replace the use of cutting fluids. Nowadays, using nanotechnology in science and industry improves the yield of different processes. Hence, machining operations are used as nanofluid and coated cutting tools with nanoparticles. However, their usage in machining is a comparatively primary stage and deserves much attention. The hybrid nanofluids are potential fluids to offer better heat transfer performance and thermophysical properties than single nanofluids. The machining process using hybrid nanofluids requires further research to better understand the mechanism of tool wear and the fundamental aspects are not yet ventured. This study aims to develop tri-hybrid nanofluids as cutting fluids to enhance the performance of the end milling process of AA6061-T6. The tri-hybrid SiO2-Al2O3-ZrO2 nanoparticles were dispersed in 60:40 vol.% of deionized water to ethylene glycol, and concentrations 0.08 and 0.12 wt.% were selected to mix with dispersing agent CTAB at a 1:3 weight ratio. After two weeks of daily visual and UV-Vis spectral examination, the tri-hybrid nanofluids were stable. The zeta potential is higher than 30 mV, suggesting well-dispersed nanoparticles. The uncoated tungsten carbide, single-layered CVD TiCN-Al2O3 and dual-layered PVD TiAlTaN tungsten carbide inserts were used. The study was conducted using cutting speed, feed rate, depth of cut, MQL flow rate and concentration and machining responses of surface roughness, cutting temperature, cutting force, flank wear. Response surface methodology with central composite rotatable design approach is used, and experimental data were validated statistically. SEM micrographs and EDX patterns characterized tool damage. At 0.1 wt.% and 70°C, tri-hybrid nanofluids were 41.1, 10.5 and 20.3 % better thermal conductivity than base fluid, SiO2-Al2O3 and SiO2-ZrO2, respectively. The tri-hybrid nanofluids exhibited 50.5% viscosity enhancement at higher concentrations and lower temperatures. At a higher feed rate, uncoated demonstrated lower surface roughness of AA6061-T6, reflecting the effectiveness of tri-hybrid nanofluids. The cutting temperature below 38 °C improved 84% over the conventional technique. The cutting force was below 30 N, indicating a 35% improvement in process performance. Coated tool exhibited higher cutting force due to coated hardness and various tool failures mechanism. Adhesion, attrition and edge fracture were among of tool failures observed. The absence of BUE is attributed to reduced chip adhesion with higher MQL flow rates and concentrations. Due to coating delamination, coated inserts had worse flank wear than uncoated inserts. However, uncoated tool dominated attrition wear. The optimal end milling parameters were established. The optimum uncoated tungsten carbide cutting conditions were 8440 rpm, 50.1 mm/min feed rate, 0.336 mm cut depth, 1.8 mL/min MQL flow rate, and 0.112 wt% concentration using multi-criteria decision making on parallel coordinates. The application of tri-hybrid nanofluids is the first attempt to enhance single and dual-hybrid thermal-physical properties as well as end milling process performance under high-speed machining. It is strongly recommended to use a newly created tri-hybrid nanofluid with MQL technique in various applications of machining industries.
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element College of Engineering
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and colleges
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Thesis
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme Library of Congress Classification
Koha item type Thesis
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Collection Home library Current library Shelving location Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification   Not for loan Reference UMPLIB GAMBANG UMPLIB GAMBANG Reference 06/10/2022   KK.W34 2022 r Thesis T000001967 06/10/2022 1 06/10/2022 Thesis
  Not lost Library of Congress Classification   Not for loan   UMPLIB GAMBANG UMPLIB GAMBANG   06/10/2022   CD13147 T000001968 30/01/2023 1 06/10/2022 Thesis

Perpustakaan Universiti Malaysia Pahang Al-Sultan Abdullah
26600 Pekan, Pahang Darul Makmur
Phone: +609 431 5063 (Gambang) / +609 431 5035 (Pekan)
Email: umplibrary@umpsa.edu.my

Connect With Us