Integrated single minute exchange of die (ismed) approach to improve tandem press line operation output in automotive industry / (Record no. 97933)

MARC details
000 -LEADER
fixed length control field 03979ntm a2200361 i 4500
003 - CONTROL NUMBER IDENTIFIER
control field MY-KuUP
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251125110130.0
006 - FIXED-LENGTH DATA ELEMENTS--ADDITIONAL MATERIAL CHARACTERISTICS
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007 - PHYSICAL DESCRIPTION FIXED FIELD--GENERAL INFORMATION
fixed length control field ta
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 221014s2021 my a|||frm||| 00| 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0009371 (Local)
Qualifying information hardback
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
Language of cataloging eng
Transcribing agency UMP
Description conventions rda
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) KK .A95 2021 r Thesis
100 0# - MAIN ENTRY--PERSONAL NAME
Personal name Azizul Qayyum Basri
Relator term author.
245 10 - TITLE STATEMENT
Title Integrated single minute exchange of die (ismed) approach to improve tandem press line operation output in automotive industry /
Statement of responsibility, etc. Azizul Qayyum Basri
264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Kuantan, Pahang :
Name of producer, publisher, distributor, manufacturer UMP,
Date of production, publication, distribution, manufacture, or copyright notice 2021
264 #4 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Date of production, publication, distribution, manufacture, or copyright notice © 2021
300 ## - PHYSICAL DESCRIPTION
Extent xii, 126 pages :
Other physical details illustrations (some color) ;
Dimensions 30 cm. +
Accompanying material 1 CD-ROM
336 ## - CONTENT TYPE
Content type term text
Source rdacontent
337 ## - MEDIA TYPE
Media type term unmediated
Source rdamedia
337 ## - MEDIA TYPE
Media type term computer
Source rdamedia
338 ## - CARRIER TYPE
Carrier type term volume
Source rdacarrier
338 ## - CARRIER TYPE
Carrier type term computer disc
Source rdacarrier
347 ## - DIGITAL FILE CHARACTERISTICS
File type text file
Encoding format PDF
Source rda
500 ## - GENERAL NOTE
General note College of Engineering
502 ## - DISSERTATION NOTE
Dissertation note Thesis (Doctor of Philosophy) -- Universiti Malaysia Pahang – 2021
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Includes bibliographical reference
520 3# - SUMMARY, ETC.
Summary, etc. In today's economic world, competitiveness is characterized by great agitation and extreme conflict. This disturbed environment has compelled firms to renew themselves by implementing various approaches such as Agile, Lean, TPM, TQM, and so on, to remain competitive in the market and achieve their goals successfully. This research is focusing on the production performance of the stamping process in Malaysia’s automotive industry. Most of the changeover or setup time reductions are governed or associated with Shingo’s Single Minute Exchange of Die (SMED) method, which suggests the conversion of internal setup operations to external operations. SMED has been initiated by most of the companies but failed to implement it. Thus, what is observed and evidenced in data collected from industry players is that an unacceptably long time is taken in the die/tooling change process, which grossly affects the planned production output. The most significant direct impact of this situation on the industry is the increase in operating costs due to additional time taken to meet the planned production output. Therefore, this research aims to establish a new framework that can improve the efficiency of the die changeover process, which could lower the overall production cost, which could partially transfer the savings to the consumers. The study was conducted in few stages first, data collection correlates with the automotive stamping premise to create a simulation procedure. Second, analyse the current production output using WITNESS simulation. This simulated output data will later be compared to the actual industrial data. Using a systematic die changeover process, a new alternative framework was proposed. The framework combined "Single Minute Exchange of Die (SMED)", lean tools and simulation to become an "Integrated Single Minute Exchange of Die (ISMED)". It shows that the proposed method decreased the changeover processes from the initial 1509.5 seconds to 750.75 seconds, then further decreased to 569.75 seconds, with a net 62.2% time reduction. In the third stage, the selected process is then subjected to analysis using WITNESS simulation. The result shows that the daily production output has increased gradually from 1,100 pieces to 1,500 pieces, then further increased to 2,145 pieces. The output was later further validated through Delphi Method analysis. The new framework proposed in this study has been verified by five experts selected from various backgrounds in the automotive industry. As evidenced by analytical data, it is believed that this new framework will strengthen the total output in the manufacturing process, especially in the manufacturing of automotive stamping parts.
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element College of Engineering
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and colleges
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Theses
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme Library of Congress Classification
Koha item type Thesis
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Collection Home library Current library Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification   Not for loan Reference UMPLIB GAMBANG UMPLIB GAMBANG 14/10/2022   KK .A95 2021 r Thesis T000001944 14/10/2022 1 14/10/2022 Thesis
  Not lost Library of Congress Classification   Not for loan   UMPLIB GAMBANG UMPLIB GAMBANG 14/10/2022   CD13136 T000001945 30/01/2023 1 14/10/2022 Thesis

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