Measurement of lubricant oil film thickness under minimum quantity lubrication milling process / (Record no. 99336)

MARC details
000 -LEADER
fixed length control field 06002ntm a2200373 i 4500
003 - CONTROL NUMBER IDENTIFIER
control field MY-KuUP
005 - DATE AND TIME OF LATEST TRANSACTION
control field 20251125110726.0
006 - FIXED-LENGTH DATA ELEMENTS--ADDITIONAL MATERIAL CHARACTERISTICS
fixed length control field t||||fr|||| 000 0
007 - PHYSICAL DESCRIPTION FIXED FIELD--GENERAL INFORMATION
fixed length control field ta
008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION
fixed length control field 230410t20222022my a|||fr|||| 000 0 eng d
020 ## - INTERNATIONAL STANDARD BOOK NUMBER
International Standard Book Number THE0009583 (Local)
Qualifying information Hardback
040 ## - CATALOGING SOURCE
Original cataloging agency UMP
Language of cataloging eng
Transcribing agency UMP
Description conventions rda
090 ## - LOCALLY ASSIGNED LC-TYPE CALL NUMBER (OCLC); LOCAL CALL NUMBER (RLIN)
Classification number (OCLC) (R) ; Classification number, CALL (RLIN) (NR) FTKPM .E49 2022 r Thesis
100 1# - MAIN ENTRY--PERSONAL NAME
Personal name Nur Elya Haniza Binti Zamiruddin,
Relator term author.
245 10 - TITLE STATEMENT
Title Measurement of lubricant oil film thickness under minimum quantity lubrication milling process /
Statement of responsibility, etc. Nur Elya Haniza Binti Zamiruddin
264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Kuantan, Pahang :
Name of producer, publisher, distributor, manufacturer UMP,
Date of production, publication, distribution, manufacture, or copyright notice 2022
264 #4 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Date of production, publication, distribution, manufacture, or copyright notice ©2022
300 ## - PHYSICAL DESCRIPTION
Extent xviii, 113 pages :
Other physical details illustrations (some color) ;
Dimensions 30 cm. +
Accompanying material 1 CD-ROM
336 ## - CONTENT TYPE
Source rdacontent
Content type term text
336 ## - CONTENT TYPE
Source rdacontent
Content type term text
337 ## - MEDIA TYPE
Source rdamedia
Media type term unmediated
337 ## - MEDIA TYPE
Source rdamedia
Media type term computer
338 ## - CARRIER TYPE
Source rdacarrier
Carrier type term volume
338 ## - CARRIER TYPE
Source rdacarrier
Carrier type term computer disc
347 ## - DIGITAL FILE CHARACTERISTICS
Source rda
File type text file
Encoding format PDF
500 ## - GENERAL NOTE
General note Faculty of Manufacturing and Mechatronic Engineering Technology
502 ## - DISSERTATION NOTE
Dissertation note Thesis (Master of Science) -- Universiti Malaysia Pahang – 2022
504 ## - BIBLIOGRAPHY, ETC. NOTE
Bibliography, etc. note Includes bibliographical references
520 3# - SUMMARY, ETC.
Summary, etc. Cutting fluid has been extensively used in the manufacturing fields, especially in the machining areas due to its beneficial outcomes, i.e. the capability to lubricate the cutting process, reduce the cutting temperature as well as to slide away the chips from agglomerated onto the cutting zone. Furthermore, this lubrication approach also has been widely utilised to improve the machining performance such as to minimise the surface roughness of workpiece and enhance the rate of tool life. Traditionally, flood coolant has been used as the lubrication method during the machining process. However, excessive amount of oil being supplied through flood cooling method has caused occupational health hazards, manufacturing cost rising and global environmental damage. To overcome these drawbacks, an improvisation lubrication method known as Minimum Quantity Lubrication (MQL) has been implemented. MQL is an alternative lubrication method for near-dry cutting process using a mixture of compressed air and less amount of lubricant oil. MQL in the machining application proven to minimize friction at the cutting zone, reduce the occupational health hazards as well as lower the manufacturing cost. However, since the usage of oil is very little, the goodness of MQL in the lubrication process highly depends on the ability of the oil to penetrate the narrow cutting. This can be obtained by examining the mechanism of oil while lubricating the cutting zone, where this study is still scarce because most of the past studies were merely focus on the effects of machining or lubrication parameter without showing how the lubricant behaviour related to the cutting performance. The study of fundamental nature of lubricant oil during machining operation is highly important to be observed but nevertheless it is still deficient due to the complexity of experimental setup during the ongoing operation as well as the natural flow of oil cannot be disrupted have caused the limitations to accomplish the study. To cater this issue, an experimental work with the objective to analyse the lubricant oil behaviour in MQL milling process by using a non-intrusive method known as laser induced fluorescence (LIF) was carried out. The study was conducted to investigate the thickness of oil during the MQL milling process under various oil viscosity and cutting speed effects. Four different types of oil, i.e. mixed esters oil, sunflower oil, olive oil, and calophyllum inophyllum oil with dynamc viscosity values at 40˚C of 11.075, 35.260, 35.260 and 63.223 mPa.s , respectively were dissolved into a fluorescent dye, i.e. Coumarin 153 as the working fluid. Concurrently, machining cutting speed of 14.514, 19.514, 24.514, and 29.514 m/min were set to observe the average lubricant oil film thickness along the milling path. Calibration procedure was carried out before conducting the milling operation to achieve a linear relation between emitted light intensity and the lubricant oil film thickness. From the study, it was found out that the average lubricant oil film thickness increased as the oil viscosity decreased. This phenomenon is explained due to the smaller particles of low viscous oil that made it easier to penetrate from MQL nozzle which increased the spreadability of lubricant oil onto the milled path. Meanwhile, it was observed that as the cutting speed increased, the average lubricant oil film thickness also increased. The increment in cutting speed has raised the friction between cutting tool and workpiece which eventually led to providing a good lubrication effects. To clarify the relation between MQL lubricant oil behaviour and the performance of milling process, the measurement of surface roughness of workpiece was analysed. The results showed that the average surface roughness decreases with the increasing of machining cutting speed. This is supported by the findings that confirmed the results of lubricant oil film thickness under the same conditions, indicating that more lubricant supplied on the workpiece gives better surface finishing of workpiece. vi However, it was found that the average surface roughness increased with the decreasing of dynamic viscosity, η. This is contradict with what was found in lubricant oil film thickness. Although the small particles of low viscous oil was easier to penetrate the cutting zone and spread along the milled path, the oil unable to repel the flying chips and thus made the workpiece rough. Finally, the findings from this research study was able to fill the gap of knowledge in clarifying the oil film thickness behaviour on the machining performance.
610 20 - SUBJECT ADDED ENTRY--CORPORATE NAME
Corporate name or jurisdiction name as entry element Faculty of Manufacturing and Mechatronic Engineering Technology
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Universities and colleges
General subdivision Dissertations
650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element Theses
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme Library of Congress Classification
Koha item type Thesis
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Home library Current library Date acquired Total checkouts Full call number Barcode Date last seen Copy number Price effective from Koha item type
  Not lost Library of Congress Classification   Not for loan UMPLIB PEKAN UMPLIB PEKAN 10/04/2023   FTKPM .E49 2022 r Thesis T000002185 10/04/2023 1 10/04/2023 Thesis
  Not lost Library of Congress Classification     UMPLIB PEKAN UMPLIB PEKAN 10/04/2023   CD13259 T000002186 10/04/2023 1 10/04/2023 Thesis

Perpustakaan Universiti Malaysia Pahang Al-Sultan Abdullah
26600 Pekan, Pahang Darul Makmur
Phone: +609 431 5063 (Gambang) / +609 431 5035 (Pekan)
Email: umplibrary@umpsa.edu.my

Connect With Us