Mould design and mechanical analysis of the casted material / Mohd Azuan Abu Shah

By: Material type: TextTextPublication details: Kuantan, Pahang : UMP, 2010Description: xix, 89 p. : ill. (some col.) ; 30 cm. + 1 computer discISBN:
  • THE0007689(Local)
Other title:
  • Mould design and mechanical analysis of the casted material [computer file]
Subject(s): Dissertation note: Project paper (Bachelor of Mechanical Engineering with Manufacturing Engineering) -- Universiti Malaysia Pahang - 2010 Abstract: This report is an outcome of the work carried out in doing and completing final year project, mould design and mechanical analysis of the casted material. Objectives of this project is to design and fabricate the mould for tensile test specimen, following ASTM E8 standard and to study the mechanical properties of the casted materials and its comparison with effect of the cooling rate between water, oil and air. Materials that have been used for mould is mild steel and for casted material is aluminum alloy. Overall, this project was run based on four main steps; design using Solid Work, running a simulation on Master CAM, fabricates using CNC Milling Machine, and finally casting process. Each sample was then tested by Rockwell hardness in order to study the effect of the cooling media to the hardness of casted material for all three cooling media, water, oil and air. It project was done by testing at the outer surface and inner surface of the casted aluminum alloys. The higher value for outer surface hardness test is 49.10 HRB and the higher value for inner surface hardness test is 37.72 HRB. The result shows the hardness of casted material immersed in water has higher value compared to oil and air. Water has proved to be the best mediums for cooling rate compare to oil and air medium. The hardness of aluminium increases with the increasing of cooling rate. Cooling rate decreases with distance from the quenched end, and the hardness also decreases.
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Item type Current library Call number Copy number Status Date due Barcode
Final Year Report Final Year Report UMPLIB PEKAN TS230 .A98 2010 rs Bc. (Browse shelf(Opens below)) 1 Not for loan 0000054091
Final Year Report Final Year Report UMPLIB PEKAN CD 5061 | TS230 .A98 2010 rs Bc. (Browse shelf(Opens below)) 1 Not for loan 0000054092

Project paper (Bachelor of Mechanical Engineering with Manufacturing Engineering) -- Universiti Malaysia Pahang - 2010

Bibliography : p. 82-83

This report is an outcome of the work carried out in doing and completing final year project, mould design and mechanical analysis of the casted material. Objectives of this project is to design and fabricate the mould for tensile test specimen, following ASTM E8 standard and to study the mechanical properties of the casted materials and its comparison with effect of the cooling rate between water, oil and air. Materials that have been used for mould is mild steel and for casted material is aluminum alloy. Overall, this project was run based on four main steps; design using Solid Work, running a simulation on Master CAM, fabricates using CNC Milling Machine, and finally casting process. Each sample was then tested by Rockwell hardness in order to study the effect of the cooling media to the hardness of casted material for all three cooling media, water, oil and air. It project was done by testing at the outer surface and inner surface of the casted aluminum alloys. The higher value for outer surface hardness test is 49.10 HRB and the higher value for inner surface hardness test is 37.72 HRB. The result shows the hardness of casted material immersed in water has higher value compared to oil and air. Water has proved to be the best mediums for cooling rate compare to oil and air medium. The hardness of aluminium increases with the increasing of cooling rate. Cooling rate decreases with distance from the quenched end, and the hardness also decreases.

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