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Design & development of poka-yoke system for nut identification to defect prevention / Sarah Fathiah Ali

By:

Sarah Fathiah Ali

Material type: Text

TextPublication details: Kuantan, Pahang : UMP, 2013Description: xviii, 85 p. : ill. ; 30 cm. + 1 CD-ROMISBN:

THE0007505(Local)

Subject(s):

Quality control

Dissertation note: Project paper (Bachelor of Mechanical Engineering in Manufacturing) -- Universiti Malaysia Pahang - 2013 Abstract: Poka-yoke is a method in a lean manufacturing process that use sensor or other devices to avoid and eliminate product defects by preventing, correcting or drawing attention of human errors. The aim of this project is to design, develop and analyze Poka-yoke system for nut identification to defect prevention. The development Poka-yoke systems start with construct programming using Arduino IDE software and microcontroller ATmega328 is used as interface between the system and hardware. Next process is to build and implement the hardware using two proximity sensor named sensor 1 and 2 and trigger system. To validate this system, size and thickness of the nut and different specimen’s material are analyzed. Findings shows sensor 1 and 2 and trigger signal are working efficiency by detecting missing nut. It can conclude that Poka-yoke system is very flexible, simple and robust to detect and correct localization mistakes and it helps to reduce the number of error occurring during the production processes.

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Holdings ( 2 )
Title notes ( 3 )

Holdings
Item type	Current library	Call number	Copy number	Status	Date due	Barcode
Final Year Report	UMPLIB PEKAN	TS156 .S27 2013 rs Bc. (Browse shelf(Opens below))	1	Not for loan		0000080299
Final Year Report	UMPLIB PEKAN	CD 7754 \| TS156 .S27 2013 rs Bc. (Browse shelf(Opens below))	1	Not for loan		0000080300

Project paper (Bachelor of Mechanical Engineering in Manufacturing) -- Universiti Malaysia Pahang - 2013

Bibliography : p. 72-74

Poka-yoke is a method in a lean manufacturing process that use sensor or other devices to avoid and eliminate product defects by preventing, correcting or drawing attention of human errors. The aim of this project is to design, develop and analyze Poka-yoke system for nut identification to defect prevention. The development Poka-yoke systems start with construct programming using Arduino IDE software and microcontroller ATmega328 is used as interface between the system and hardware. Next process is to build and implement the hardware using two proximity sensor named sensor 1 and 2 and trigger system. To validate this system, size and thickness of the nut and different specimen’s material are analyzed. Findings shows sensor 1 and 2 and trigger signal are working efficiency by detecting missing nut. It can conclude that Poka-yoke system is very flexible, simple and robust to detect and correct localization mistakes and it helps to reduce the number of error occurring during the production processes.