000 03241nam a22003377a 4500
003 MY-KuUP
005 20260101130319.0
006 t||||fr|||| 000 0
007 ta
008 260101t20252025my a|||fr|||| 000 0 eng d
020 _aTHE0010206 (Local)
_qHardback
040 _aUMPSA
_beng
_cUMPSA
_erda
090 _aFTKPM .A97 2025 r Thesis
100 0 _aMuhammad Nor Azril Bin Zulkafli,
_eauthor.
245 1 0 _aInvestigation of materials for components of brushed DC machine using vikor method for a thermal performance /
_cMuhammad Nor Azril Bin Zulkafli
264 1 _aKuantan, Pahang :
_bUMPSA,
_c2025
264 4 _c© 2025
300 _axii, 125 pages :
_billustrations (some color) ;
_c30 cm. +
_e1 CD-COM
336 _2rdacontent
_atext
337 _2rdamedia
_aunmediated
338 _2rdacarrier
_avolume
347 _2rda
_atext file
_bPDF
500 _aFaculty of Manufacturing and Mechatronic Engineering Technology
502 _aThesis (Master of Science) -- Universiti Malaysia Pahang – 2025
504 _aIncludes bibliographical references
520 3 _aSmall brushed DC motors are widely used in low-power applications due to their simplicity and affordability. However, thermal inefficiencies such as insulation failure and magnet demagnetization remain a key challenge, often leading to reduced lifespan and increased electronic waste. Addressing these issues is crucial for improving motor reliability and sustainability. While design and topology modifications have been explored, they are often costly and complex. As an alternative, this study proposes a cost-effective framework focused on optimizing material selection to enhance thermal performance. The VIKOR (VIšekriterijumsko KOmpromisno Rangiranje) multi-criteria decision-making method was applied to evaluate and rank different material combinations based on thermal, mechanical, magnetic, and cost criteria. VIKOR’s compromise-ranking approach enables balanced decision-making under conflicting objectives. To assess thermal performance, a Lumped Parameter Thermal Network (LPTN) model was developed and experimentally validated. LPTN models heat transfer in the motor using simplified thermal resistances and capacitances, providing efficient and accurate simulations. The model, tailored to the MY1016 motor, achieved a maximum temperature prediction error of just 3.5%. Results showed a significant reduction in winding temperature by 20°C during a 5A copper loss test using the optimized material combination. The selected materials were: Ferrite magnets, Al 356-T6 casing, Chrome steel bearings, metal graphite brushes, and Nylon insulation. This configuration improved thermal performance without compromising magnetic properties or increasing costs. In conclusion, this study demonstrates that systematic material selection using the VIKOR method, combined with LPTN modeling, offers a practical and scalable approach to improving the thermal efficiency of small brushed DC motors, without the need for major design changes.
610 2 0 _aFaculty of Manufacturing and Mechatronic Engineering Technology
_xDissertations
650 0 _aUniversities and colleges
_xDissertations
650 0 _aTheses
_xDissertations
942 _2lcc
_cTHESIS
999 _c103824
_d103830