Productivity improvement in SME industry through new plant layout design by using witness softwar / Chua Yee Leong

By: Material type: TextTextPublication details: Kuantan, Pahang : UMP, 2013Description: xiii, 81 p. : ill. (some col.) ; 30 cm. + 1 CD-ROMISBN:
  • THE0007638(Local)
Subject(s): Dissertation note: Project paper (Bachelor of Mechanical Engineering) -- Universiti Malaysia Pahang - 2013 Abstract: Productivity is a measure of performance in the industry, organization or factory. The project is focused on bread production line in a factory of Mama Bake Industry. The study is about improving production productivity, reducing the waiting time in production, increase the production in one day in order to achieve target in shorter time. Initially, collection data in terms of cycle times of each machine or workstations, the area require by the workstations. During the visit to the factory, observation period is about a day, the tools used to record time and measure distance, area required by each workstation, and area of the factory is done by using Smart Phone Atrix 2 with stopwatch and smart measure which have the function to measure the distance of the object to the user. After data are collected, following by using Witness software, the original plant layout model is created, then 4 other new layout model is created and simulate all of them together with the original layout, then the productivity and the efficiency of the layout is calculated and record in the result. From the study, the main problem found is the space are small, some process stuck due to not enough capacity in buffer provide, where the bottleneck occur, but removing the walls, and balanced the production line more buffer capacity can be provided, thus the process can proceed without delay and waiting. Among all new layouts being proposed and simulated in Witness Software, the one with higher improvement in productivity and plant layout efficiency will be chosen.
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Item type Current library Call number Copy number Status Date due Barcode
Final Year Report Final Year Report UMPLIB PEKAN TS178 .C48 2013 r Bc. (Browse shelf(Opens below)) 1 Not for loan 0000086479
Final Year Report Final Year Report UMPLIB PEKAN CD 8179 | TS178 .C48 2013 r Bc. (Browse shelf(Opens below)) 1 Not for loan 0000086480

Project paper (Bachelor of Mechanical Engineering) -- Universiti Malaysia Pahang - 2013

Bibliography : p. 78-79

Productivity is a measure of performance in the industry, organization or factory. The project is focused on bread production line in a factory of Mama Bake Industry. The study is about improving production productivity, reducing the waiting time in production, increase the production in one day in order to achieve target in shorter time. Initially, collection data in terms of cycle times of each machine or workstations, the area require by the workstations. During the visit to the factory, observation period is about a day, the tools used to record time and measure distance, area required by each workstation, and area of the factory is done by using Smart Phone Atrix 2 with stopwatch and smart measure which have the function to measure the distance of the object to the user. After data are collected, following by using Witness software, the original plant layout model is created, then 4 other new layout model is created and simulate all of them together with the original layout, then the productivity and the efficiency of the layout is calculated and record in the result. From the study, the main problem found is the space are small, some process stuck due to not enough capacity in buffer provide, where the bottleneck occur, but removing the walls, and balanced the production line more buffer capacity can be provided, thus the process can proceed without delay and waiting. Among all new layouts being proposed and simulated in Witness Software, the one with higher improvement in productivity and plant layout efficiency will be chosen.

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